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The Ultimate Guide To What Is Pole Mounted Transformer

Views: 0     Author: Site Editor     Publish Time: 2023-11-22      Origin: Site

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1.What is a pole mounted transformer?

2.Pole mounted transformer Application :

3.Pole mounted transformer Working principle:

4.Pole mounted transformer Function:

5.Pole mounted transformer Advantages:

6.Pole mounted transformer Characteristics:

7.Pole mounted usage conditions:

8.Pole mounted Transformer Manufacturer:

9.Single phase pole mounted transformer price for sale?

10.What are the factors that affect the price of pole mounted transformers?

11.Pole mounted transformer certification and standards:

12.Single phase pole mounted transformer type:

13.The difference between CSP type and traditional pole mounted transformer:

14.Single phase pole mounted Parameter:

15.Single phase pole mounted transformer Size:

16.Traditional Single phase pole mounted transformer Drawings:

17.CSP pole mounted transformer drawings:

18.Traditional pole mounted transformer structure:

19.Single phase pole mounted accessories:

20.Comparison between CSP transformer and traditional transformer:

21.Single phase pole mounted transformer specifications:

22.Single phase pole mounted transformer tests?

23.Single phase pole mounted transformer test report:

24.Single phase pole mounted transformer packaging:

25.Installation and maintenance of pole-mounted transformers:


1.What is a pole mounted transformer?

Pole mounted transformer Application

  Pole mounted transformer is a type of oil immersed sealed distribution transformer. Pole mounted transformer is a distribution transformer installed on a telephone pole made of wood or concrete. Usually the structure of power pole transformer is cylindrical and rectangular.


2.Pole mounted transformer Application:



  Pole mounted distribution transformers are widely used in rural power grids, remote mountainous areas, scattered villages, agricultural production, lighting, and energy-saving transformation of railways and urban power grids. It is also suitable for applications in power distribution systems such as light commercial loads and industrial lighting.


3.Pole mounted transformer Working principle:


1.Pole mounted distribution transformer usually have two windings, primary and secondary. The current passes through the primary coil to generate a magnetic field to form the principle of mutual induction. The magnetic field passes through the secondary coil to generate an electromotive force, and an increased or decreased voltage is obtained in the secondary coil.


2.Telephone pole transformer convert circuit voltage to 120/240 volt power for use in homes and small capacity commercial facilities.


4.Pole mounted transformer Function:


1.When the power supply radius of the three-phase distribution transformer is too large, the voltage at the power supply terminal will be low, affecting the normal power consumption of users.


2.According to the load characteristics, select the appropriate branch line to install a single phase distribution pole mounted transformer, cut off and transfer the load, and solve the problem of capacity expansion.


3.Install single phase pole transformer to provide electricity to local residents. It can shorten the low-voltage power supply radius and reduce losses;

Install single phase distribution transformers to supply power in places with low load density and wide distribution. Can save investment and solve power supply point problems.


5.Pole mounted transformer Advantages:


• Wide range of applications: widely used in homes and small capacity commercial facilities as well as in remote areas.

• Increase power supply: Column transformers are highly flexible and usually provide single-phase output. Transformers of the same specification can be combined into three phases to increase the load and improve power supply capacity.

• Low cost: Compared with other oil-immersed distribution transformers, it has low cost and excellent performance.

• Reduce space and save space: electric pole transformer are small in size and light in weight, and are usually installed on the top of utility poles without taking up valuable ground space.

• Safety: Keep away from the ground, thereby reducing the risk of injury to people and animals and reducing vandalism. Maximizing the safety of the transformer.

• Long life: The closed structure prevents oxidation of the transformer oil. Usually the life of an oil-immersed transformer is between 30-60 years.

• Easy installation: The small size and mass of pole top transformer make it easy to install them in single-pole structures.

Disadvantages:

• Environment: Harsh environmental factors and the impact of flying and climbing animals will increase the damage rate of the transformer.

• Maintenance: When the transformer is damaged or malfunctions, it needs to be maintained on the utility pole, resulting in increased maintenance costs.


6.Pole mounted transformer Characteristics:


• The product can be operated as a single phase, or as a group of 3 single-phase units as a three-phase operation.

• Simple and quick installation method.

• Beautiful and modern appearance.

• Excellent insulation and sealing system.

• Higher system reliability.

• Lower running costs.

• The paint process uses a durable, corrosion-resistant paint finish to complete the product. Completion meets or exceeds all ANSI C57.12.28 performance requirements. The multi-step process includes the uniform application of an epoxy primer electrode position and a polyurethane topcoat via cationic coating.


7.Pole mounted usage conditions:


a) Suitable for indoor or outdoor use.

b) Air temperature: maximum temperature: +40℃; minimum temperature: -25℃.

c) Humidity: monthly average humidity is 95%; daily average humidity is 90%..

d) Altitude: Maximum installation altitude: 2000m.

e) The surrounding air is not significantly contaminated by corrosive, flammable gases, vapors, etc.

f) No frequent and violent vibrations.


Note: *If the above service conditions exceed the above, please ask the manufacturer's technical department when ordering.

power pole transformer are usually less restricted by geographical factors and more restricted by load characteristics.

Install single phase distribution transformers to supply power in places with low load density and wide distribution. It can save investment and solve the problem of power supply point.


8.Pole mounted Transformer Manufacturer:

Pole mounted Transformer supplier

  SOURCEWAY engineers have 40 years of experience in the transformer industry and have accumulated rich experience in participating in column transformer production projects. Based on project cooperation cases, we can help you analyze the types of transformers required in project construction and provide complete power distribution and other solutions.

Pole mounted Transformer Manufacturer

9.Single phase pole mounted transformer price for sale?


• The average price for a single phase pole mounted transformer ranges from $400 to $5,000.

• single phase Pole mounted transformer, single phase: $500-$3,999.

• single phase Pole mounted transformer, three-phase: $900-$3,999.


10.What are the factors that affect the price of pole mounted transformers?


Standards and regulations: Different countries have different standards and regulations for transformers. Meeting these standards will affect the design, manufacturing process and overall cost.


Efficiency value: High-efficiency transformers require more advanced design, materials, and production processes, which will result in a higher price for the transformer.


Customization and special features: Transformers with special features or customization options may have a higher price due to additional engineering and manufacturing requirements.


Design: Different specifications of similar transformers will also affect the final pricing. For example: a transformer with a larger capacity will be larger and use more materials.


Materials and components: The quality and price fluctuations of raw materials will directly affect the pricing of transformers, followed by the selection of accessories.


Packaging and shipping: Different packaging requirements and shipping method choices will affect the overall cost.


11.Pole mounted transformer certification and standards:


SOURCEWAY Pole mounted transformer manufacturing has passed UL, CESI, CSA, DOE, ISO 9001 international certification, and meets IEC60076, ANSI /IEEE C57.12.20, C57.12.31, CSA C2.1-06, CSA C2.2-06, NEMA, DOE2016 and other standards.


• Our pole-mounted transformers not only comply with DOE energy efficiency standards and CSA but also exceed the set efficiency value requirements, ensuring the safe, stable and environmentally friendly operation of each transformer.


• It can provide single-phase power alone or in combination with two similar pole-mounted transformers to provide three-phase power.


12.Single phase pole mounted transformer type:


• Power Pole transformers are mainly divided into traditional pole-mounted transformers and single-phase overhead completely self-protected (CSP) pole-mounted distribution transformers.


Conventional type: A pole-mounted transformer composed of two primary bushings is usually called the "traditional type". It mainly consists of a active part, a fuel tank, high and low voltage bushings, eye bolts, connecting terminals, earthing devices, hooks, and support lugs. composition.


• Single-phase pole-mounted transformers are common oil-immersed distribution transformers in the United States, Japan, Canada, Philippines, Australia and other countries. Due to their small size and light weight, they are usually installed on the top of utility poles. Widely used in homes and small capacity commercial facilities as well as remote areas.


CSP single-phase pole-mounted transformer: CSP is a transformer that contains multiple protection devices such as arresters, fuses and circuit breakers. It can achieve complete self-protection and avoid current faults caused by its own faults under the influence of lightning and short circuits. to ensure the safety of distribution lines.


13.The difference between CSP type and traditional pole mounted transformer:


CSP transformer adds primary fuse, primary arrester, secondary circuit breaker switch, operating handle, overload reset and signal light to the design of traditional pole-mounted transformer. Therefore, it can Achieve complete self-protection.


14.Single phase pole mounted Parameter:


• Single-phase up to 333 kVA.

• Primary voltage up to 34.5 kV.

• Secondary voltages up to 500 V.

• Cooling type: ONAN.

• Available fluids: mineral oil and ester fluids.


15.Single phase pole mounted transformer size :

Single phase pole mounted transformer Size


16.Traditional Single phase pole mounted transformer drawings:

Single phase pole mounted transformer drawings


17.CSP pole mounted transformer drawings:

CSP pole mounted transformer drawings


18.Traditional pole mounted transformer structure:

Traditional pole mounted transformer structure


19. Single phase pole mounted accessories:


Standard accessories:

• High pressure porcelain bushing

• Low pressure porcelain bushing

• Eyebolt Terminals – HV and LV

• Comply with ANS, lEEEC57.12.28 standard paint

• Low voltage neutral point earthing bus

• Compliant with ANSI support lugs

• Mild steel tank

• Non-PCB mineral oil/FR3™ fluid

• Off-load tap changer

• Oil-filling plug with cap and earth

• Pressure relief device

• Coil: Copper/Aluminum Winding

• Iron core: silicon steel

• Lifting ears

• Nameplate engraving


CSP type standard:

Main protection links

Lightning arrester

Secondary circuit breaker (current limiting fuse)

Secondary circuit breaker operating handle with emergency overload reset function

Overload signal light


Optional accessories:

• Copper/aluminum winding

• Stainless steel tank

• On-load tap changer

• Instrument socket

• Custom paint colors

• Secondary circuit breaker

• Lightning arrester

• Overload signal light

• Internal fault detectors

• Arresters

• Cover clip/screw


20.Comparison between CSP transformer and traditional transformer:


• Efficiency: The efficiency of CSP transformers is as high as 99%, while the efficiency of traditional transformers is about 94%.


• Size and weight: CSP transformers are smaller and lighter than traditional transformers.


• Power density: CSP transformers have higher power density than traditional transformers.


• Response speed: CSP transformers respond faster to load changes than traditional transformers. They are suitable for use in areas where rapid load changes occur frequently.


• Reliability: Compared with traditional transformers, CSP transformers have a variety of protection devices to ensure the safety of themselves and the lines.


• Overload Handling: CSP transformers can handle overloads efficiently and effectively.


• In short, CSP transformers have higher efficiency, smaller size and weight, higher power density, faster response time, and more reliable performance than traditional transformers.


• CSP transformers can detect and respond to electrical faults, promptly avoiding problems that may lead to transformer overload or damage, significantly reducing the transformer failure rate. However, traditional transformers do not have these functions and need to be linked to external protection devices.


21.Single phase pole mounted transformer specifications:


Single phase pole mounted transformer specifications:
kVA A B C D Mass(kg) Oil(litres)
10 kVA pole mounted transformer 885 560 500 525 100 22
25 kVA pole mounted transformer 935 610 560 590 160 30
50 kVA pole mounted transformer 1035 710 635 675 260 60
75 kVA pole mounted transformer 1035 710 745 840 375 90
100 kVA pole mounted transformer 1135 815 770 965 555 100
167 kVA pole mounted transformer 1335 1015 795 890 690 160


22.Single phase pole mounted transformer tests?


Routine tests include:

1. Transformation ratio test.

2. Transformer winding resistance test.

3. Measure core loss and no-load current through open circuit test.

4. Measure short circuit impedance and copper loss through short circuit test.

5. Transformer vector group test.

6. Insulation resistance measurement.

7. Transformer insulation test.

8. On-load tap changer test.

9. Temperature-rise test.

10. Vacuum test of fuel tank and radiator.


23.Single phase pole mounted transformer test report:

pole mounted transformer test


24.Single phase pole mounted transformer packaging:

Single phase pole mounted transformer packaging

• There are two packaging methods for single-phase transformers, one is wooden pallet packaging and the other is wooden frame packaging.

• If transported in a container, wooden frame packaging is generally used, which is relatively stable and reliable.

• In a 40-foot cabinet, about 60 single-phase transformers with a capacity of less than 50kva can be configured.

• About 48 75kVA single-phase transformers can be equipped.

• About 35 100kVA single-phase transformers can be equipped.

• About 20 167kVA single-phase transformers can be equipped.


25. Installation and maintenance of pole-mounted transformers:


  Inspections should be carried out regularly. When conducting inspections, environmental factors such as temperature, humidity and the presence of corrosive gases need to be taken into consideration. Dry and mild conditions will reduce the inspection cycle.


• Remove any dirt or buildup before inspection to prevent premature rust and damage to the transformer.

• Check whether the transformer oil level is normal.

• Check the transformer tank or its radiator for oil leaks.

• Check the radiator for debris and obstructions and ensure that the air flowing to dissipate heat is flowing properly.

• Check the condition of the HT connector and LT terminals.

• Check the transformer bushings for any damage or hairline cracks.

• Take a sample of the transformer oil to check its breakdown voltage or BDV.

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